Production Safety Systems

A 5-day course by Dr. Maurice Stewart incorporating the new 2017 8th Edition of API RP 14C, the new API RP 17V 1st Edition, API RP 14J, API RP 500/505, API RP 520/521/2000, IEC 61508-2 and IEC 61508-3.

This intense Production Safety Systems course presents a systematization of proven practices for providing a safety system for onshore and offshore production facilities. Thousands of oil and gas professionals have attended this course since it was offered by Dr. Maurice Stewart more than 20 years ago.

This production safety systems course has been updated to reflect the changes provided in the new API RP 14C and the API RP 17V. In this course, you will learn the latest concepts, methods and practices that will make your facility operationally safe.

What You’ll Learn

• Provisions for designing, installing and testing both safety and non-marine emergency support systems (ESSs) on both onshore and offshore production facilities.
• Concepts of a facility safety system and outline production methods and requirements of the system.
• Guidance on how safety analysis methods can be used to determine safety requirements to protect common process components from the surface wellhead and/or topside boarding valve and for subsea systems including all process components from the wellhead and surface controlled subsurface safety valve (SCSSV) to upstream of the boarding shutdown valve. (Note: The shutdown valve is within the scope of API RP 17V for gas injection, water injection, gas lift systems and chemical injections.)
• The importance of “Safety Concept,” “Safety Reviews,” and “EB-HAZOPs.”
• A method to document and verify process safety system functions, i.e., safety analysis function evaluation (SAFE chart).
• Design guidance for ancillary systems such as pneumatic supply systems and liquid containment systems.
• A uniform method of identifying and symbolizing safety devices.
• Procedures for testing common safety devices with recommendations for test data and acceptable test tolerances.
• The Principles of Safe Facility Design and Operation, specifically, how to Contain Hydrocarbons, Prevent Ignition, Prevent Fire Escalation and Provide Personnel Protection and Escape.
• The Principles of Plant Layout Partitioning and how to partition a plant into Fire Zones, Restricted Areas and Impacted Areas thereby minimizing the Risk to Radiation, Explosion, Noise and Toxicity.
• How to determine Electrical Hazardous (Classified) Locations and determine what Electrical Equipment should be installed in these locations,
• The purpose of Surface Safety Systems, specifically, the Emergency Shut-down System, Emergency Depressurization System, Fire and Gas Detection Systems and High Integrity Protection Systems,
• The Objectives, Types, Location and Placement of Fire and Gas Detection Systems.
• The Objectives, Types and Performance of Active and Passive Fire Protection Systems.
• The Function, Types, Selection and layout of Vent, Flare and Relief Systems to minimize the effects of Radiation, Flammable Gas Dispersion and Toxic Gas Dispersion.
• The function and design considerations of Liquid Drainage Systems
• How to determine piping “spec breaks”.
• How to evaluate workplace and operating/maintenance procedures for “hidden” hazards.
• How to effectively design facilities and work areas to reduce human errors and improve performance.

Course Content

• Principles of safe facility design
• Ignition prevention
• Fire escalation prevention
• Personnel protection and escape
• Installation layout
• Electrical installations in hazardous (classified) areas
• Safety systems
• Pressure ratings and Specification breaks
• High Integrity Pressure Protection Systems (HIPPS)
• Safety system and ESS bypassing
• Onshore gathering station safety systems
• Fire and gas detection systems
• Active and passive fire protection
• Relief, vent and flare systems
• Liquid drainage systems
• Electrical Area Classification

Who Should Attend

This workshop is specifically targeted for professionals and engineers who are involved in safety or production operations and who want to:

1. Develop a better understanding of the effectiveness of existing Production Safety System initiatives at existing oil and gas facilities.
2. Appreciate the main steps contemplated in the Safe Design of a plant or facility,
3. Better understand the scope and functioning of the various safety related equipment installed onshore, offshore and subsea.
4. Review or broaden their understanding of how to conduct a safety analysis, Experience-Based HAZOP and how to install electrical equipment in hazardous (Classified) locations.
5. Other professionals who want to develop a better understanding of how to conduct a Safety Analysis, EB-HAZOPs and install electrical equipment in hazardous (Classified) locations.

Course Materials

• Each participant will receive a comprehensive set of worksheets and checklists to aid them in conducting a safety analysis
• Each participant will receive a comprehensive set of lecture notes for after course reading and reference
• An extensive set of practical in-class “case study” exercises specially designed by Dr. Maurice Stewart that emphasizes the design and “trouble-shooting” pitfalls often encountered in the industry.

If you like to receive a pdf file of this course outline, please contact us.

Registration Information

Course date : December 10-14, 2018
Location : Singapore
Tuition : US$4500

Registration Form

If you or your people want to attend this course, please register HERE.

Contact information

LDI Training Pte Ltd
369 Holland Road #02-04
Singapore 278640

Email : lditrain@singnet.com.sg
Website : https://oilandgascourses.org

The New API 2017 RP 14C and API RP 17V

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In 2017, API published the new 8th Edition of API RP 14C and created the new 1st Edition of API 17V for subsea applications.

Here are the major modifications of API RP 14C and the new guidelines provided in API RP 17V:

1. The API RP 14C, new 8th Edition “Analysis, Design, Installation and Testing of Safety Systems for Offshore Production Facilities” was developed in coordination with the new First Edition of API RP 17V “Recommended Practice for Analysis, Design, Installation and Testing of Safety Systems for Subsea Applications”.

2. Changes in safety system technology.

3. Additional guidance for facility safety systems as they have become larger, more complex and moved into deeper water.

4. Added requirements which include extensive emphasis on the performing of hazards analysis due to increased flow rates, pressures, temperatures and water depth.

5. Better alignment with API Standard 521, “Pressure-relieving and Depressuring Systems”.

6. Additional requirements for pumps and compressors greater than 1000 HP and reference to API 670.

7. Additional requirements to protect against backflow and settle-out pressures.

8. New address on low-temperature hazards.

9. Enhancements on open deck Fire and Gas detection placement and sensor type.

10. Extensive emphasis on performing hazards analysis to include introduction of the Prevention vs. Mitigation concepts.

11. Additional annex to cover topside High Intensity Pressure Protection Systems (HIPPS).

12. Additional annex to cover Safety System By-passing.

13. Additional annex to cover Logic Solvers.

14. Additional annex to cover Remote Operation.

If you have a need to understand these new modifications in API RP 14C and the new guidelines provided in the brand new API RP 17V for subsea applications, here is a 5-day course which you and/or your colleagues may want to attend:

Course Title: Production Safety Systems – Incorporating the New 2017 API RP 14C and API RP 17V
The Instructor: Dr. Maurice Stewart, PE, CSP
Course Date and Location: December 10-14, 2018 in Singapore

Since the API RP 14C and API RP 17V are critically important for the safety of your offshore and subsea facilities, please share this information with your company’s managers, supervisors, engineers and safety personnel who need to:

1. Develop a better understanding of the modifications of the 2017 edition of API RP 14C and the newly created API RP 17V

2. Appreciate the main steps contemplated in the Safe Design of onshore, offshore and subsea applications

3. Better understand the scope and functioning of the various safety related equipment installed onshore, offshore and subsea.

For more information about the course, please contact LDITrain@singnet.com.sg